Radius Star Piping provides HDPE fabrication and customisation services for pipeline contractors, engineering
consultants and project owners across the UAE, Oman and Saudi Arabia. From our fabrication facility in Al Qusais
Industrial Area, Dubai, we manufacture HDPE fabricated fittings, custom HDPE spools and pipeline assemblies built to
the exact dimensions and pressure class specified for each project. We also support complete HDPE pipeline
installation projects across the UAE, Oman, and Saudi Arabia.
Where standard catalogue fittings do not suit the geometry, space constraints or connection requirements of a
pipeline system, our fabricated fittings provide the purpose-built solution. Every component is fabricated from
PE100 certified HDPE material and welded by qualified butt fusion technicians to the ISO 4427 standard.
Talk to Our Expert Technician.
HDPE fabricated fittings are custom-manufactured pipe fittings produced by cutting, mitre-joining and butt fusion
welding sections of HDPE pipe and standard components to create a geometry that cannot be achieved with a moulded
fitting. They are used when a project requires non-standard angles, large diameters, complex transitions or
multi-port assemblies that fall outside the range of off-the-shelf electrofusion fittings or injection-moulded
fittings.
Fabricated fittings are the standard solution for pipe diameters above 315mm and for configurations such as
large-bore bends at non-standard angles, custom-angle tees, reducing tees and multi-outlet manifolds.
Need a Custom HDPE Fabricated Fitting? Talk to Our Fabrication Team.
Talk about the Benefits of HDPE Fabricated Fittings for Your Project. Contact Us.
Mitre-cut and butt fusion welded bends are manufactured to any angle from 11.25 degrees to 90 degrees and in any pipe
diameter from 63mm upward. Used where the pipeline must change direction at a non-standard angle or where a moulded
bend is not available in the required diameter.
Equal and reducing tees are fabricated to the exact branch angle, main diameter and branch diameter required by the
project. Suitable for trunk main junctions, distribution header connections and industrial process pipe manifolds.
Concentric and eccentric reducers are manufactured to connect pipes of different diameters where moulded reducers are
not available in the required size combination or pressure class.
Prefabricated pipe assemblies produced to isometric drawings supplied by the client or engineer. Spools are cut,
welded and dimensionally checked in our Dubai facility before delivery to site, reducing on-site welding time and
improving installation accuracy. Flanged spools with stub flange and backing ring assemblies are produced to ANSI,
DIN and AS4087 flange drilling standards on request.
Custom HDPE manifolds with multiple outlets, isolation points and branch configurations for pump stations, filtration
systems, irrigation header installations and industrial process applications.
HDPE stub flange assemblies, flange adaptors and transition pieces for connections between HDPE pipelines and valves,
pumps, metallic fittings and existing infrastructure. Produced to the flange standard and pressure rating specified
in the project documentation.
Looking for a Custom HDPE Pipeline Assembly? Request Technical Advice.
Ready to Start Your Fabrication Project? Request a Fabrication Quote.
All fabrication is carried out using PE100 certified HDPE pipe and fittings with material certification to ISO 4427.
All fusion joints within fabricated assemblies are made by our qualified butt fusion welding technicians using our
own calibrated Elbor Makine’s butt fusion welding machines, ensuring weld quality consistent with site installation
standards.
We supply HDPE pipes, fittings, welding machines and fabricated components from a single facility. For contracting
clients, this means material consistency, single-source quality accountability and simplified procurement.
Fabricated components are produced and dispatched from our Dubai warehouse. Road freight delivery to Muscat, Riyadh,
Jeddah and Dammam typically takes two to four working days from dispatch.
Send us your drawings, dimensions or project requirements and our team will respond with a quotation and lead time
confirmation.
Call us at +971 4 269 3863 or email info@radiusstarpiping.com with
your fabrication requirements.
The difference between fabricated fittings and moulded fittings is that moulded fittings are injection-moulded or
compression-moulded in standard sizes and angles during manufacture, whereas fabricated fittings are custom-made by
cutting and butt fusion welding sections of HDPE pipe to the specific angle, diameter and configuration required.
Fabricated fittings are used for non-standard angles, large diameters above 315mm and complex assemblies not
available as standard catalogue items.
We fabricate fittings from 63mm upward. There is no fixed upper diameter limit for fabricated components, as the
process uses standard pipe sections rather than moulds. Contact our team with your diameter requirement and we will
confirm feasibility and lead time.
All fabricated fittings are manufactured from PE100 certified HDPE pipe and fittings to ISO 4427. Material
certificates are provided with every order.
Yes. Send us your isometric drawings or dimensional schedules and our fabrication team will produce the spools to the
specified dimensions, pressure class and flange standard. We will confirm the lead time and any drawing queries
before fabrication begins.
Yes. We fabricate and dispatch to project sites and contractor stores across the UAE, Oman, Saudi Arabia and Bahrain
from our Dubai facility. Contact our team at +971 4 269 3863 to discuss your requirement and delivery schedule.
We produce flanged HDPE spool assemblies to ANSI B16.5, DIN and AS4087 flange drilling standards. Specify the
required flange standard and pressure rating when placing your order. We also fabricate puddle pipes and flanges for
pipeline penetrations through concrete walls, tanks, chambers, and other water-retaining structures.
